Hangzhou Craftsman Technology MES System Solution

1. Overview of Tsangxing MES system software

With the increase in labor costs and material costs and the decrease in product prices, the profits of the manufacturing industry have shrunk significantly. In order to improve the profitability and core competitiveness of an enterprise, it is necessary to start with the "production process", with the "production workshop" as the control object, and the "order execution" as the core of the control, so as to "shorten delivery time, ensure quality, and reduce costs" For the control goal,
Constantly discover the management problems of corporate profits being swallowed.
Aiming at the management issues of various industries, the MES system software adopts the latest information technology and network technology, and combines lean production, agile production and intelligent manufacturing to create a workshop manufacturing execution system. MES is the bridge between the enterprise's ERP and the underlying automation system and PLC control system. It comprehensively controls the production factors of the workshop, such as man, machine, material, method and environment, and is a necessary means for the enterprise to realize Industry 4.0.



Tsangxing MES system software is based on agile development platform,
Including: plan management, on-site execution management, quality management, warehouse management, material response management, light/abnormal management, code assignment management, kanban management, equipment management, tool and mold management, and data interaction interface modules. JX MES system software can not only seamlessly integrate with common ERP systems such as UFIDA, Kingdee, SAP, Oracle, and Dingjie, but also realize real-time collection and response of workshop production data. By running the Tsangxing MES system software, the enterprise realizes complete closed-loop production management in the manufacturing process, thereby establishing an integrated and real-time ERP/MES/SFC information system, which greatly increases the rate of production plan achievement, shortens the production cycle, and increases production capacity.

Second, the characteristics of Jiangxing MES system software

Based on agile development platform

User personalized settings, support for the adjustment of the user interface placement order, and the customization of desktop interface themes; adopt international standard design and support multiple languages. Simplified, traditional, and English one-click switch, language packs can be expanded; support a variety of mainstream databases, such as oracle, mssql, mysql; flexible audit process settings. Users can set up a business document approval process according to business scenarios; provide a secondary development platform. Most of the modules of the platform do not need a lot of coding, which reduces the complex IT requirements of enterprise IT personnel for classes, objects, components, and inheritance, and meets the rapid secondary development of the system by IT personnel.

full functioning

The system is seamlessly integrated with the planning layer ERP and control layer. The system module covers all aspects of the workshop such as "human, machine, material, method, environment, and measurement"; it supports the deployment of a large number of users and cluster servers, and supports the complex application requirements of large enterprises.

Tailored

Customized products based on discrete industries; support the business characteristics of grouping, multi-enterprise and multi-factory; customized development can be carried out for each enterprise's own management characteristics, so that it can form the unique management advantage of the enterprise.

—— MES system software function Plan management ——



Automatically generate a manufacturing plan that refines the order to the process level. The order task is automatically calculated and decomposed into each process through the process route, the rated working hours of the process, and the production cycle, and the production day operation plan is generated on the process. The planner can adjust the priority order of the daily operation plan items of the process according to the daily operation resource occupation feedback from the system. The daily operation plan will automatically calculate and adjust the correction plan of the preceding and following procedures.

Manufacturing plan automatically generates warehousing logistics related operation plan

Through the process production day operation plan, combined with the warehouse material preparation time period, the product process dispatch lead time, and the designated warehouse keeper and dispatcher on the material, it automatically calculates and generates a person-specific warehouse material preparation and dispatch plan. In addition, the manufacturing plan will simultaneously generate the return plan tracking timetable for key materials, and the responsible purchaser can ensure the execution of the plan by regularly updating the progress of the key material return plan.

Reasonably arrange production tasks through real-time material information supporting status

Through the three-day material information matching status table, the matching status of the work materials in the next three days is reflected. Supervise procurement and warehousing and logistics related personnel to control the daily operation materials. The planner fine-tunes the production plan based on the actual material information matching situation. Ensure that there is no downtime.

Production progress monitoring

The workshop site obtains the production progress data through the data collection terminal. The production schedule of the machining production line can achieve detailed control of the production batch of parts by setting the maximum and minimum daily production of parts, and the machining line can adjust the priority order of parts processing by referring to the actual progress of the assembly line



—— MES system software function · On-site execution management ——



Flexible and fast site and process configuration

The MES system software provides site, production line, and process route configuration. The site configuration provides the configuration of site functions. A specific site can be configured for one or more sites. In actual production, the site will intelligently determine which site configuration to use through the production line configuration on the work order. This shows that the site is flexibly deployed, the location can be adjusted at will, and the function can be changed according to the product process requirements. The production line configuration is bound to the process route, and the production line can be configured quickly and flexibly by configuring a specific site for each process. The production line can arrange the production of many different processes at the same time, and the relevant sites know their own processes under any circumstances. The production line configuration allows users to quickly deploy work orders. The process route specifies sections and procedures to control the production process. The routing is related to a specific product. And provide a template function, can quickly copy and change into a new process.

Multiple data collection solutions

The system provides two-dimensional code, barcode, RFID, and various equipment networking data collection technical solutions, and supports diversified hardware options on data collection equipment. For example: PDA, cloud terminal, thin client, PC-like machine, etc.
MES system software multiple data acquisition solutions

—— MES system software function · Quality management ——



Product traceability

Throughout the production process, information such as the batch number or serial number of the product materials, the operators of each process, the equipment execution parameters, the test parameters, rework, and the processing time of each process are recorded. Provide comprehensive data support for follow-up product life cycle traceability.

Product data management

Provide big data management for the relevant detection parameter data of the product, so that it can be provided to customers at any time. And multi-version management of process re-entry historical data and parameters caused by rework.

Test equipment integration

Integrate with the inspection equipment of the production line, automatically record inspection data, and judge whether the product passes or not.

Defects and rework control

For defective products, uniformly confirmed by the quality control department. Record the results of the analysis of defective products. For those that need to be reworked, the system automatically controls the products to return to the specified process. At this time, it means that the system supports the re-entry of defective products into the previously processed process, and can control that it will not flow into the raw process. For subsequent shipments, the MES system software can count the straight-through rate of the product, and provide complete performance indicators, testing data and materials used in the product manufacturing process. There is a detailed search and verification basis for various quality problems that appear subsequently.



—— MES system software function · Warehouse management ——



Real-time inventory management

The inventory management of ERP software has time delay. The system allows employees to operate the PDA in their daily operations, naturally and effectively update the inventory in real time, ensuring the real-time inventory management.

Material batch number and serial number management

The system automatically records the batch number and serial number of the incoming material through the data collection equipment, so that it can manage the validity period, first-in-first-out, and traceability management of the materials.

Warehouse location management

By subdividing the warehouse into different locations, the efficiency of warehouse entry and exit can be improved. The system analyzes the detailed tasks of material in and out of the warehouse and combines the location of the warehouse. Calculate the optimized picking path and prevent picking errors through the location.

Manufacturing task pull type material preparation and distribution operation process management

The MES system software generates material preparation and distribution operations that are detailed to personnel through manufacturing tasks. And in the actual operation process, collect the operation start and end time. Monitor the progress of the operation process, and automatically generate abnormal reports for shortages and delays in the process.




—— MES system software function · Material response (distribution of materials) ——



Monitoring of supplier arrival and storage

From the time the supplier arrives, the warehouse will produce receiving, quality inspection, and warehousing operations. MES system software analyzes the materials on the delivery note, and generates detailed receiving tasks, quality inspection tasks, and warehouse tasks according to the corresponding warehouse management personnel and quality personnel. In the entire process, the system collects the job response time and job execution time of each person in charge. And it will automatically generate an abnormal report sheet for the lack of materials and the unqualified quality of the receiving.

Supplier response order progress tracking

After placing an order, the buyer needs to track the supplier's order production plan time, actual production start and end time, and logistics delivery time. Through the feedback of the supplier's order response progress in the system, the supplier is rated based on the actual situation. And by regulating the time point of the supplier's arrival, the supplier's on-time delivery rate is evaluated.



—— MES system software function Andon/Exception Management ——



Operation Andon

Operating Andon is also the Andon that people usually see, which is mainly used to operate intensive assembly line workshops or production lines. The production line generally runs automatically at a certain speed according to the production cycle. If the worker cannot complete the required work within a certain cycle time, the subsequent work will be affected. In order to avoid this kind of problem, workers can stop the production line by pulling on the lights, so that they can continue to complete the work and avoid the spread of problems in one workstation.

Quality Andon

Quality Andon is an Andon installed in some key stations. It is mainly to find quality problems in front-end processing/assembly, provide timely feedback on the problems and require the assistance of front-end personnel to solve them.

Andon

Material Andon mainly pulls materials to ensure the immediate supply of materials on site. Buttons are usually installed on the material rack, which is convenient for operators to operate when picking up materials. Moreover, in addition to setting the Andon board in a certain area, the material andon generally also has an LED display code that automatically cyclically displays the beat in the material temporary storage area. The largest number displayed in the cycle is generally the beat of the material supply. In this way, the material supply personnel can automatically send materials to the edge of the line in accordance with the rhythm in the material supply area.

Kanban Andon

Kanban is the most used and most effective mode of pulling animal materials in the discrete industry. The role of Kanban Andon is to periodically remind Kanban collectors to collect Kanban.



—— MES system software function · Code management ——




MES system software barcode rule setting



—— MES system software function · Management ——



Differentiated Kanban

The circulation of enterprise data relies on the collaboration between people. General software requires companies to solve the problem of real-time data through systems.
In fact, only by implementing the system and requirements into the system can the effective implementation of the system be guaranteed. The differentiated management of manufacturing information targets opens up early warning and exception mechanisms in all aspects of the business process. Configure early warning and exception rules through the enterprise's own management requirements, and achieve enterprise management methods through system operation rules. In this way, the management force is implemented in the detailed process, and the problem is explained through data, so as to avoid the shirk of responsibility and wrangling in business collaboration. The working habits of corporate employees determine corporate culture, and corporate culture affects corporate destiny. MES system software manufacturing information target differentiation management is an implementation tool for decision-makers’ advanced management thinking, which implements management to the details and promotes the construction of corporate culture by improving the execution of the enterprise.




—— MES system software function · Equipment management ——



Equipment ledger and spare parts management

MES system software provides complete equipment accounting information management. And the detailed management of the spare parts and consumables under the equipment. Including periodic replacement reminders, safety stocks, procurement, barcode identification, requisition, etc.

Equipment monitoring and control

Networked control with various manufacturing equipment and CNC machine tools, and monitoring of various production safety indicators of the equipment by reading the real-time operating parameters of the equipment. And through remote command to the equipment parameter control and action switching. The machine tool management module includes the management of NC program transmission, online/offline of machine tools, start of machine tool processing, and the management of rotating worktables. Other equipment management: such as stackers, automatic loading stations, conveyor scheduling, etc.

Equipment maintenance management

The maintenance management records specific maintenance failure codes, failure descriptions, solutions, replacement parts, maintenance personnel, maintenance man-hours, etc. Provide "whether failure analysis is needed" option. Checking this option will automatically generate a corresponding equipment failure cause analysis sheet. The relevant person in charge shall arrange a task to conduct a detailed analysis of the cause and effect of the relevant failure, and submit it to the superior leader for review, and the relevant solution is automatically archived after the review is passed. For important maintenance tasks, specific maintenance standards will be specified. The JK-MES system provides maintenance standard procedures for specific failures. The executive can find the relevant steps through the fault code. Maintenance is divided into "in-factory" and "outsourcing". For outsourcing work orders, carry out equipment storage and storage management. And provide corresponding maintenance cost statistics.

Equipment maintenance and lubrication operation management

MES system software uses bar code and handheld PDA to perform system operation for related maintenance, lubrication, and inspection operations. Identify the device by placing a bar code on the device. The subsequent tasks related to the current device will appear after the handheld PDA scans the barcode. In general, the feedback to the task is achieved by selecting or checking operations on the system. Under special circumstances, such as an abnormal problem, the executive can input relevant (text description) information into the system. The system automatically records the operating time for the operating system of the related operations and provides a report on the timeliness of completion of the related tasks. The system specifies operation steps for specific equipment maintenance operations, and the operation steps can be designated as mandatory steps. For the planned tasks that specify specific operation steps, the follow-up execution personnel check or select the task completion status according to the PDA. The system automatically determines whether the task is reached, whether it is postponed to the next cycle, and whether there is an abnormal problem.


—— MES system software function · Tool and mold management ——



Knife mold management

Tool and mold management module, including the display of machine tool status (expired life/broken tool), tool library data list management, tool life record and expected life maintenance management. The system records who keeps specific tools. It also provides status management for the tool and records the status of the tool ("normal", "damaged"). The inspection cycle can be set for tools and measuring tools. When the relevant time arrives, remind the equipment to check.

—— MES system software function · Data interaction interface ——



System interface

MES system software data adopts WebService service, and various interactive data complete the seamless connection of system data through the interface server.



Third, the application benefits of Jiangxing MES system software

Improve on-time delivery

Monitoring the production progress can detect abnormal production problems in time and go to the scene to deal with them in time.
Through the real understanding of the production capacity at the production site, reasonable production capacity adjustments can be made to the customer's insertion order.
Through the comparison of production line capacity, it is guided to find ways to shorten the lead time.

reduce manufacturing cost

Through the process of foolproof, prevent the wrong production of products, improve the straight-through rate, and reduce maintenance costs and rework costs.
Through the improvement of on-site production capacity and quality, more product output can be obtained without changing the cost.
Reduce paper report statistics, reduce manpower and paper expenditure.

Improve product quality

Through the process of foolproofing, preventing station skipping and missing stations, the products are produced in strict accordance with the process of labor festivals and quality risks are reduced.
The in-depth analysis of real-time monitoring and maintenance data of on-site defects enables priority treatment and rapid resolution of key issues, and continuous improvement of product quality.
Through the analysis of the historical data, it helped to improve the effectiveness of the improvement indicators, increased the through rate and lowered the defect rate.

Improve service level

Customers can query product inspection data to increase their trust in product quality.
Customers can inquire about the progress of order production and increase their recognition of factory management capabilities.
A large amount of quality data is convenient for quality personnel to quickly deal with customer complaints and processing time.